Extend lifecycle and restore
high value components
Component repair is a strategic imperative to extend service life and lower operational expenses. Conventional repair methods often rely on manual, inconsistent processes.
Additive manufacturing offers a precise, localized approach by depositing material strictly where required. It enables highly controlled, repeatable workflows that shift maintenance from reactive interventions to predictive asset management.
From manual welding to automated additive repair
Stop discarding partially worn parts. Implement a highly controlled wire laser process to rebuild critical industrial equipment.
Customer validation & Success stories
“We’ve moved from the limits in lead times and material waste that often traditional manufacturing presents, to being able to manufacture and repair large-scale components quicker and more efficiently than before.”
“To be internationally competitive, we entrusted Meltio and its 3D printing technology for the repair of our pieces, which helps automate the welding and repair process.”
“We moved from a concept of chip removal to material adhesion. It requires a different mindset, but the ability to alternate between deposition and machining in the same coordinate system allows us to salvage parts that were previously scrap.”
Repair process with Meltio
Machining
Place the part on the robot
Additive Manufacturing process
Machining
Production line
Download Meltio’s Brochure for Mining, Oil & Gas
A custom solution for your manufacturing needs
The Meltio Robot Cell is adaptable to your operation needs and facility constraints, making it a totally customizable solution. Mobile gantries or open roofs are some of the custom features already deployed in end-users.
Multi material capabilities for Repair
Meltio systems allow engineers to apply specific alloys based on the exact functional requirements of the damaged zone. The low dilution process preserves the metallurgical quality of both the deposited layer and the underlying component.
Ready to optimize your repair operations?
Reach out! We’d love to hear about your project.