On-demand repair and manufacturing

Defense Sector

Supply chain obsolescence has become the single greatest threat to defense operations. Meltio addresses this challenge and mitigates this issue with autonomous systems.

We offer Armed Forces a Wire-Laser Metal 3D Printing technology; known for its safety, reliability, cost-efficiency, seamless integration, and accessibility.

Enhanced operational availability

A robust and adaptable solution that optimizes the production, repair and customization of parts, thus strengthening the effectiveness and sustainability of military operations.

Speed

Expediting part manufacturing significantly, surpassing the time constraints typically associated with conventional methods.

R&D – Prototyping

Rapid iteration of designs, autonomously and with minimal reliance on external providers, effectively minimizing red tape.

Localization

On-demand repair and manufacturing of critical components and weaponry, reducing the logistical burden of stocking hundreds of spares.

Manufacturing

Helping with obsolete spare parts, replacement parts at point-of-use, prototypes and reducing cost and time to the mannufacturing process.

Sample Parts of Interest

Find the perfect fit for your application.

Brackets

Application sector: Vehicles
Type of application: Spare Parts

Vehicle Spare Pars

Application sector: Vehicles
Type of application: Spare Parts

Broken Gears

Application sector: Automotive/Machinery
Type of application: Repair

Tank Wheels

Application sector: Vehicles
Type of application: Repair

Sample Parts of Interest

Manufacturing of customized components on demand.

Download Meltio’s Brochure for Defense

    Download Meltio’s Brochure for Defense

      Download Meltio’s Brochure for Defense

        United States

        Ongoing projects

        Ammunition

        Funnel

        Defense Supplier

        – Casting Replacement
        – Stainless Steel
        – Courtesy of Phillips Corp.

        U.S Army

        xTech Program

        5th place won with proposal:

        – Deployable Hybrid System
        – Process inert gas available anywhere with nitrogen generators
        – Machine reliability

        Trusted by

        the DoD

        Federal Goverment

        – Strategic technology partner
        – The first hybrid machine was installed in a deployable
        shipping container at Rock Island Arsenal in 2021
        – By Meltio’s partner, Phillips Corporation

        Deployable Hybrid

        Manufacturing Center

        Snowbird

        – Reverse Osmosis Pump Bushing
        – New part was printed and machined faster
        – Saving time, money, space, and increasing overall warfighter readiness
        – By Meltio’s partner, Snowbird

        “If the crew had to rely on a replacement part without using additive manufacturing, it would have taken weeks or months. With this technology, we’ll have the new component printed and ready for installation before the order for a replacement would be completed”.

        Staff Sgt. Jordan Blake, a member of the Marine Innovation Unit.

        Advancing Defense Manufacturing with Meltio’s Technology

        Discover tangible success stories exemplifying how the Defense Sector is benefiting from Meltio

        Spain

        Ongoing projects

        Jet Engine

        Repair

        Spanish Air Force

        – Repair of High Value Parts
        – Titanium
        – Copper-based Alloys

        Armored Vehicle

        Spare Parts

        Spanish Army

        – Spare Parts Manufacturing
        – Stainless Steel

        “Thanks to these joint actions, the Defense Dpt. will improve the supply and logistics chains of the Armed Forces, increase the operability of fleets, resources in operations and avoid problems related to the obsolescence of parts and pieces, as well as increase their useful life.”

        France

        Ongoing projects

        french-navy-meltio-ursa-minor

        AM for Land Forces ES

        French Army

        – Manufacturing Spare Parts
        – Prototypes and tooling
        – Repairing Spare Parts
        – New features
        – By Meltio’s partner, Multistation

        “The introduction of Meltio’s additive manufacturing (AM) into naval operations supports readiness and self-sufficiency. These printers can help the Navy overcome both obsolescence issues for ships and systems that have service lives measured in decades and directly contribute to enhanced operational availability of our systems and ships.”

        Rear Adm. Brendan McLane, commander, Naval Surface Force Atlantic, and NAVSEA Chief Engineer Rear Adm. Jason Lloyd.

        Download Meltio’s Brochure for Defense

          Download Meltio’s Brochure for Defense

            Download Meltio’s Brochure for Defense

              Meltio Defense Events

              Come to visit us!

               

              📍MILAM 2025 – Booth 514

              📆 February 11-12 |  Tampa, FL

              📍RAPID TCT 2025 – Booth 2113

              📆 April 8-10 |  Detroit, MI

                Advancing Defense Manufacturing with Meltio’s Technology

                Discover tangible success stories exemplifying how the Defense Sector is benefiting from Meltio

                Advancing Defense Manufacturing with Meltio’s Technology

                Discover tangible success stories exemplifying how the Defense Sector is benefiting from Meltio

                Do you want to know more?

                Contact us!

                Receive a tailor-made response within 1 – 2 business days.