Industrial Wire-Laser Metal 3D printing solutions
Deploy reliable metal production on the shop floor
Plug-and-Play integration for factory environments
Meltio systems produce parts with properties comparable to those achieved through traditional manufacturing methods such as casting or forging.
Closed-loop process control
Patented coaxial wire feed and multi-laser heads for consistent, precise deposition.
High-absorption
Blue Laser technology
Multi-Laser Blue Deposition offers higher deposition rates, energy efficiency, and material compatibility.
Multi-material printing
Sequential use of up to four wires for complex, customized parts with diverse material properties.
Active process monitoring
Integrated sensors and vision system ensure accuracy and consistent quality.
HSE Compliant: Class 1 Laser Safety
Fully enclosed systems, Class 1 laser safety, and wire feedstock eliminate airborne risks.
Zero powder handling
Wire-based deposition produces fewer fumes, requiring less filtration.
Upgrade your manufacturing capabilities
Whether you’re looking for standalone systems or tailored additive manufacturing setups for industrial robots or CNC, Meltio provides the tools you need to bring your vision to life.
Turn-key Laser Systems
Industrial metal 3D printer
A compact, versatile solution for precision manufacturing on a
3-axis platform, ideal for prototyping and small-scale production.
Advanced Additive Manufacturing system
A powerful 8-axis platform for creating complex geometries and large-scale components with unprecedented freedom and precision.
Additive Manufacturing systems by our partners
Leverage Meltio’s additive manufacturing technology through our trusted partners for unique production setups.
Laser Integration Kits
Integration kit for Industrial Robots
Empower robotic platforms with advanced additive manufacturing and repairing capabilities for complex, multi-axis part production.
Integration kit for CNCs
Combine subtractive and additive manufacturing in one system for unparalleled efficiency and productivity.
Customer validation & Success stories
We tested multiple AM technologies, but Meltio’s wire-laser process was the only one that offered the density and mechanical properties of forged steel at a cost competitive enough for industrial tooling applications.
For the construction industry, downtime is the enemy. The Meltio system allows us to manufacture stainless steel replacement parts on-demand using standard wire, decoupling our maintenance schedule from global supply chain delays.
The other systems that we looked at required processing of the 3D print, which was costly to get your finished print.
The ability to 3D print stainless steel directly onboard a naval vessel allows us to maintain operational readiness at sea. Meltio’s use of standard welding wire solves the logistics problem—we don't need to carry hazardous powders, just spools of wire.
The Hybrid manufacturing capability is revolutionary for our pump impellers. We print the rough geometry and immediately machine it to final tolerance in the same setup. It reduced our lead time from 8 weeks (casting) to just 3 days.
We wanted a solution that would allow us to produce large, custom parts internally — without the overhead of tooling, molds, or external delays. Meltio’s technology, combined with robotic freedom, gave us exactly that.
We’ve opened a really unique design space through 3D printing. This project has demonstrated that additive manufacturing has the potential to produce very strong, stiff structures that will be good for marine energy.
Meltio applications
Overcome traditional manufacturing limitations, producing intricate geometries that were previously impossible or too costly to realize.
Meltio Materials: Endless possibilities
Empowering customers with unparalleled freedom in material selection.
Superior strength
Up to 144% higher tensile strength and 236% better yield strength compared to traditional casting methods.
Optimized hardness
Tailored properties for wear resistance and durability, achieving up to 100% of wrought hardness in tool steels.
High deposition rates
Efficient production speeds, with rates reaching up to 530 g/h on fully dense parts, depending on the material and profile.
Find your application or sector
Meltio customer
success lifecycle
Supporting every step of your metal 3D printing journey
From the initial evaluation of your application to long-term support and innovation, our team’s expertise ensures a smooth and successful experience.
Application assesment
Feasibily studies and ROI calculation
Integration & Commissioning
Seamles shop-floor installation
Meltio Academy
Operator training and certification
Production support
Global technical assistance
Co-innovation
Advanced R&D collaboration
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Do you need help?
Reach out! We’d love to hear about your project.