Meltio Engine
Advanced control module for fitting existing CNC and robotic equipment with Meltio technology. Turn any motion platform into a metal 3D printing system with no inherent size constraints.
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Metal 3D Printing Integration
Meltio’s Wire-Powder Laser Metal Deposition (WP-LMD) technology can be hosted in virtually any motion system.
Hybrid Manufacturing
Create highly complex parts with machining tolerances in the same process.
Retrofitting
Provide new capability to any CNC machine by turning it into an hybrid metal manufacturing system.
Part Repair
Cost-effective component repair, part augmentation and feature addition.
Geometry Freedom
No inherent constraints when the working envelope is only limited by the size of the motion system.
Dimensions (W*D*H):
390*650*1000mm
Print Envelope (X*Y*Z):
inherent to motion system
Weight:
90kg
Laser Power:
1200W
Laser Type:
multiple 200W Direct Diode Lasers
Laser Wavelength:
976nm
Process Control:
closed-loop, laser and wire modulation
Power Input:
208/230V Single Phase or 400V Three Phase
Power Consumption:
2-5kW peak depending on selected options
Wire Feeds:
from one K300 spool up to two external wire drums
Wire Feedstock:
0.8-1.2mm wire diamater
Powder Feeds:
external plug and play powder feeders
Powder Feedstock:
45 to 90um particle size
Cooling:
water-cooled chiller included
Integration Hardware
Automatic process for 3D printing and machining
An actuated hardware mechanism for CNC applications where the deposition head is stored in a sealed enclosure when it is not in use and automatically deployed when needed.
Unconstrained metal 3D printing
Mounting hardware for the deposition head and related electronic sensors in robotic applications.
Open Materials Platform
Meltio recommends printing the bulk of the parts with metallic wire – the cleanest, safest and lowest cost metal feedstock in the market. If the desired build material is not available in wire form, powder can be used.
Stainless Steels
Fully supported: 316L (EN 1.4404), 308L (EN1.4316) and 304L (EN 1.4307)
Carbon Steels
Fully supported: SAE 4140 (EN 1.7225), and A-5.18:ER70S-6 (EN 1.5130)
Copper
Under Development: expected to be released by the end of 2021.
Aluminum Alloys
Under Development: expected to be released by the end of 2021.
Upgrades and Accessories
Hot Wire
Programmable power supply that preheats the material to increase the deposition rate.
Dual Wire
This option allows to 3D print two wire materials sequentially with very quick wire switches.
Powder Feeder
Necessary to 3D print from powder feedstock, unlocks on the fly metal alloying.
