Meltio Engine
CNC Integration
Jupiter Additive Hybrid
The JUPITER VM650 FX and VMC-4024 Vertical Machining Centers are high-performance, premium machine tools designed to meet the demands of various industries. This advanced milling machines integrate fully with Meltio’s Printing head, allowing parts to be printed and machined in the same setup, significantly reducing production time and increasing accuracy.
With their compact footprint, they offer a powerful platform that supports maximum capacity and performance. Their design is automation-friendly, with front and side accessibility, and it includes options for pallet pools, making it an ideal choice for high-efficiency manufacturing environments.
Exceptional machining volume
Experience the future of manufacturing with the JUPITER VM650 FX and VMC-4024, where precision, performance, and cutting-edge technology converge.
Hybrid Manufacturing
Create highly complex parts with machining tolerances in the same process.
Part Repair
Cost-effective component repair, part augmentation, and feature addition.
Retrofitting
Geometry Freedom
No inherent constraints when the working envelope is only limited by the size of the motion system.
Integration Technical Specifications
Dimensions (WxDxH):
390 x 700-1300 x 1100-1025 mm
Print Envelope (WxDxH):
Depending on the integration
Control Unit Weight:
125 kg
Laser Type:
6 x 200 W direct diode lasers. Class IV
Laser Wavelength:
976 nm
Total Laser Power:
1200W
Power Input:
208/230V Three phase and 400V three phase are compatible
Power Consumption:
2 – 5 kW peak depending on selected options
Printhead Weight:
46.5 kg
Printhead Size (WxDxH):
255 x 320 x 1075-1135 mm
Process Control:
Closed-loop, laser and wire modulation
Enclosure:
Laser-safe
Cooling:
Active water-cooled chiller included
Wire Feedstock Diameter:
0.8 – 1.2 mm
Wire Feedstock Spool:
BS300 or Wire drums
Stainless Steels:
Excellent strength and corrosion resistance.
Mild Steels:
Cheap and ductile, with unparalleled machinability and weldability.
Carbon Steels:
High impact strength, retain hardness at high temperatures.
Titanium Alloys:
Highest strength to weight ratio and corrosion resistance.
Nickel Alloys:
High versatility, outstanding heat and corrosion resistance.
Copper & Aluminum:
Under Development. Let me know when they are available.
Includes actuated mounting hardware where the deposition head is stored in a sealed enclosure when not in use and automatically deployed when needed.
Spindle motors can handle the additional weight.
Deployment mechanism can be mounted without collitions.
5 – 8 digital input ports available.
1 – 7 digital output ports available.
Ability to add a NO relays to the feed hold.
Possibility to add safety integration (depending on the integration).
Laser safety windows can be mounted.
Ability to add feed resume/start buttons.
*The integration will require laser safety windows, door safety interlocks and sheet metal protection for any penetrations in the roof or side walls of the machine. These hardware items are to be sourced by the integrator and depend on the CNC machine of choice.
Dual Wire:
This option allows to 3D print two wire materials sequentially with very quick wire switches.
Laser Alignment System:
It allows users to calibrate Meltio’s multi-laser deposition head accurately and effortlessly prior to every print.
General Specifications
Dimensions (WxDxH):
390 x 700-1300 x 1100-1025 mm
Print Envelope (WxDxH):
Depending on the integration
Control Unit Weight:
125 kg
Laser Type:
6 x 200 W direct diode lasers. Class IV
Laser Wavelength:
976 nm
Total Laser Power:
1200W
Power Input:
208 / 230 V single phase or 400 V three phase
Power Consumption:
2 – 5 kW peak depending on selected options
Printhead Weight:
46.5 kg
Printhead Size (WxDxH):
255 x 320 x 1075-1135 mm
Process Control:
Closed-loop, laser and wire modulation
Enclosure:
Laser-safe
Cooling:
Active water-cooled chiller included
Wire Feedstock Diameter:
0.8 – 1.2 mm
Wire Feedstock Spool:
BS300 or Wire drums
Wire Materials
Stainless Steels:
Excellent strength and corrosion resistance.
Mild Steels:
Cheap and ductile, with unparalleled machinability and weldability.
Carbon Steels:
High impact strength, retain hardness at high temperatures.
Titanium Alloys:
Highest strength to weight ratio and corrosion resistance.
Nickel Alloys:
High versatility, outstanding heat and corrosion resistance.
Cooper & Aluminum:
Under Development. Let me know when they are available.
Key Integration Requirements
Includes actuated mounting hardware where the deposition head is stored in a sealed enclosure when not in use and automatically deployed when needed.
Spindle motors can handle the additional weight.
Deployment mechanism can be mounted without collitions.
5 – 8 digital input ports available.
1 – 7 digital output ports available.
Ability to add a NO relays to the feed hold.
Possibility to add safety integration (depending on the integration).
Laser safety windows can be mounted.
Ability to add feed resume/start buttons.
*The integration will require laser safety windows, door safety interlocks and sheet metal protection for any penetrations in the roof or side walls of the machine. These hardware items are to be sourced by the integrator and depend on the CNC machine of choice.
Upgrades and Accessories
Dual Wire:
This option allows to 3D print two wire materials sequentially with very quick wire switches.
Laser Alignment System:
It allows users to calibrate Meltio’s multi-laser deposition head accurately and effortlessly prior to every print.
Jupiter Additive Hybrid Models
VMC-4024 – Powered by Meltio
3-Axis
Size:
2150 x 2763 mm (84.65″ x 108.78″)
Travels:
X Axis
1021mm (40.2″)
Y Axis
609mm (24″)
Z Axis
609mm (24″)
VM650 FX – Powered by Meltio
5-Axis
Size:
3178 x 4612 mm (125.12″ x 181.58″)
Travels:
X Axis
700 mm
Y Axis
560 mm
Z Axis
400 mm
VMC-4024 – Powered by Meltio
3-Axis
Size:
2150 x 2763 mm (84.65″ x 108.78″)
Travels:
X Axis
1021mm (40.2″)
Y Axis
609mm (24″)
Z Axis
609mm (24″)
VM650 FX – Powered by Meltio
5-Axis
Size:
3178 x 4612 mm (125.12″ x 181.58″)
Travels:
X Axis
700 mm
Y Axis
560 mm
Z Axis
400 mm
VM650 FX – Powered by Meltio
5-Axis
Size:
3178 x 4612 mm (125.12″ x 181.58″)
Travels:
X Axis
700 mm
Y Axis
560 mm
Z Axis
400 mm
Jupiter Additive Hybrid Applications
Aircraft Bracket
Titanium 64
Size:
109.6 x 160.8 x 34.8 mm
Weight:
1.50 kg
Print time:
13h 33′
Semi-Open Impeller
Stainless Steel 316L + Nickel 625
Size:
73 x 48 x 17 mm
Weight:
Stainless Steel 316L: 1.46 kg + Nickel 625: 0.1 kg
Print time:
10h
Gas Turbine Blade Repair
Nickel 625
Size:
65 x 29 x 6 mm
Weight:
0.015 kg
Print time:
6h 16′
Aircraft Bracket
Titanium 64
Size:
109.6 x 160.8 x 34.8 mm
Weight:
1.50 kg
Print time:
13h 33′
Semi-Open Impeller
SS316L
Size:
73 x 48 x 17 mm
Weight:
Stainless Steel 316L: 1.46 kg + Nickel 625: 0.1 kg
Print time:
10h
Gas Turbine Blade Repair
Nickel 625
Size:
65 x 29 x 6 mm
Weight:
0.015 kg
Print time:
6h 16′
Meltio Materials
Meltio’s Laser Metal Deposition process achieves exceptional material mechanical properties using single wire and dual wire. Choose the ideal welding wire for your application: unlimited third-party commodity material or qualified Meltio Wire Materials that secure the user experience.
Meltio Materials
Meltio’s Laser Metal Deposition process achieves exceptional material mechanical properties using single and dual wire. Choose the ideal welding wire for your application: unlimited third-party commodity material or qualified Meltio Wire Materials that secure the user experience.
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Jupiter Additive Hybrid
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