On-demand repair and manufacturing

Global supply chain disruptions threaten defense readiness. Meltio provides the solution: on-demand metal part production with autonomous Wire-Laser Metal 3D Printing.

Our technology combines safety, reliability, and easy integration. With Meltio, defense forces now possess viable options to overcome supply chain fragility, extend platform lifecycles, and ensure availability of critical components in contested environments at the point of need.

Enhanced operational readiness

A robust and adaptable solution that optimizes the production, repair and customization of parts, thus strengthening the effectiveness and sustainability of military operations.

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Material versatility

Work with a wide range of common military-grade metals. This allows for the production of parts with high strength and density, corrosion resistance, and heat tolerance.

Parts at the point of use

On-demand repair and manufacturing of critical components and weaponry, minimising the logistical burden of stocking hundreds of spares.

Rapid prototyping & R&D

Rapid iteration on designs, autonomously and with minimal reliance on external providers, accelerating the development cycle for new military hardware.

Legacy components

Reduced lead times from weeks to hours by creating replacement parts for legacy systems, ships, and vehicles that manufacturers no longer support.

Ongoing projects

Ammunition Funnel

Defense Supplier
  • Casting
    Replacement
  • Stainless Steel
  • Courtesy of
    Phillips Corp.

U.S Army xTech Program

5th place won with proposal:
  • Deployable
    Hybrid System
  • Process inert gas available anywhere with nitrogen generators
  • Machine reliability

Trusted by the DoD

Federal Goverment
  • Strategic technology partner
  • The first hybrid machine was installed in a deployable shipping container at Rock Island Arsenal in 2021
  • By Meltio’s partner, Phillips Corporation
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USS Arleigh Burke

FDRMC Rota together with the Spanish Navy
  • NAVSEA enabled quicker AM part approval by waterfront engineers for low-risk components.
  • AM saved over 80% of the typical production time.
  • NAVSEA ensures U.S. Navy ships and systems are mission-ready worldwide.

Deployable Hybrid Manufacturing Center

Snowbird
  • Reverse Osmosis Pump Bushing
  • New part was printed and machined faster
  • Saving time, money, space, and increasing overall warfighter readiness
  • By Meltio’s partner, Snowbird
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Jet Engine Repair

Spanish Air Force
  • Repair of High Value Parts
  • Titanium
  • Copper-based Alloys
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Armored Vehicle Spare Parts

Spanish Army
  • Spare Parts Manufacturing
  • Stainless Steel

AM for Land Forces ES

French Army
  • Manufacturing Spare Parts
  • Prototypes and tooling
  • Repairing Spare Parts
  • New features
  • By Meltio’s partner, Multistation
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Container Mobility System

Republic of Korea Marine Corps
  • Cargo ship Membrane Tank
  • Spherical Tanks
  • Aerospace components
  • By Meltio’s partner, AM Solutions
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South Korea’s Defense sector benefits from 60% lighter components

Republic of Korea Marine Corps
  • Snow pads
  • Battle tanks
  • Battlefield components
  • By Meltio’s partner, AM Solutions

Download Meltio’s Brochure for Defense

Meltio applications for Defense

Expeditionary capabilities:
Manufacturing at the tactical edge

Meltio systems are engineered for deployment in austere environments, removing the reliance on industrial-grade facilities. By eliminating the need for vacuum chambers and complex infrastructure, our technology integrates directly into forward operating bases, naval vessels, and mobile maintenance units.

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Part repair and on-demand manufacturing capabilities in remote or operational areas

Decrease reliance on supply chain and required stock materials

Valuable assets for manufacturers: Portability, ease of use and compatibility with existing resources


Tele-operation compatible

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