Meltio Engine Integration Kit
for Industrial Robots
Turn a robot arm into a metal 3D printing system with no inherent size constraints. lt is the perfect platform for large and complex 3D printing, repair, cladding and feature addition.
The Meltio Engine integrates with any robot arm manufacturer and interface on the market. Meltio Space slicer software for robots is compatible with ABB, Kuka, Fanuc, Yaskawa and Siemens.
Large-Scale Metal 3D Printing
Overcome traditional manufacturing limitations, producing intricate geometries that were previously impossible or too costly to realize.
Large-Scale
No inherent constraints when the working envelope is only limited by the size of the motion system.
Geometry Freedom
Create highly complex parts with infinite degrees of freedom.
Cladding
Provide new capabilities to any robot arm by turning it into a metal 3D printing system.
Part Repair
Technical Specifications
New! Meltio Engine Blue Integration kit
Laser System:
Blue Laser (Higher absorption and power efficiency; wider range of compatible materials than IR)
1000W 9 x 450 nm direct diode lasers
Printhead:
Robot Mounted 20.5 to 23 kg
Printhead Size (WxDxH):
262 x 272 x 572 mm
Control Unit:
Wall mounted, air-cooled 80.5 kg 600 x 300 x 800 mm. Separate wall mounted 27″ HMI
Cooling:
Water-cooled deposition head. Chiller lncluded
Print Envelope (WxDxH):
Depending on robot’s reach
Process Control:
Melt Pool Camera & Closed-loop wire modulation
Power Input:
200/240 V 3W+PE 380/415 V 3W+N+PE
Power Consumption:
9,2 kW peak 2-5 kw avg.
Slicer Software:
Meltio Space 1-year subscription lncluded
Feeder System:
Quad-point traction servomotor feeder, frictionless liners
Wire Feedstock:
Diameter: 0.8-1.2 mm / Spool Type: 8S300 External wire drum ready
Product Configurations:
Single or Dual Wire
Compatible Materials:
Stainless Steels, Carbon Steels, Tool Steels, Nickel Alloys, Titanium, Copper Alloys, Gold alloys and more
Meltio Engine IR Integration kit
Laser System:
Infrarred Laser
1200W 6 x 976 nm direct diode lasers + fibers & colimators
Printhead:
15.5 kg
Printhead Size (WxDxH):
230 x 310 x 710 mm
Control Unit:
Floor Mounted (Wheeled) 125 kg with 27″ HMI 390 x 650 x 1600 (deployed screen)
Cooling:
Water-cooled control unit and deposition head. Chiller included
Print Envelope (WxDxH):
Depending on robot’s reach
Process Control:
Closed-loop, wire modulation
Power Input:
200/240 V 3W+PE 380/415 V 3W+N+PE
Power Consumption:
2 – 5 kW peak depending on selected options
Slicer Software:
Meltio Space 1-year subscription lncluded
Feeder System:
Dual traction stepper motors + External Feeder (Push-pull system), conventional wire liners
Wire Feedstock:
Diameter: 0.8-1.2 mm / Spool Type: 8S300 External wire drum ready
Product Configurations:
Single or Dual Wire
Compatible Materials:
Stainless Steels, Carbon Steels, Tool Steels, Nickel Alloys, Titanium and more
Meltio Engine Blue Integration kit
General Specifications
Laser System:
1000W 9 x 450 nm direct diode lasers
Printhead:
Robot Mounted 20.5 to 23 kg
Printhead Size (WxDxH):
262 x 272 x 572 mm
Control Unit:
Wall mounted, air-cooled 80.5 kg 600 x 300 x 800 mm
Human Machine Interface:
Wall mounted 27″ tactile screen
Cooling:
Water-cooled deposition head. Chiller lncluded
Print Envelope (WxDxH):
Depending on robot’s reach
Process Control:
Melt Pool Camera & Closed-loop wire modulation
Power Configuration
Power Input:
200/240 V 3W+PE 380/415 V 3W+N+PE
Power Consumption:
9,2 kW peak 2-5 kw avg.
Materials and Software
Slicer Software:
Meltio Space 1-year subscription lncluded
Feeder System:
Quad-point traction servo feeders, frictionless liners
Wire Feedstock:
Diameter: 0.8-1.2 mm / Spool Type: 8S300 Externa! wire drum ready
Product Configurations:
Single or Dual Wire
Meltio Engine IR Integration kit
General Specifications
Laser Type:
6 x 200 W direct diode lasers. Class IV
Laser Wavelength:
976 nm
Total Laser Power:
1200W
Dimensions (WxDxH):
390 x 700-1300 x 1100-1025 mm
Printhead Weight:
15.5 kg
Printhead Size (WxDxH):
230 x 310 x 710 mm
Control Unit Weight:
125 kg
Cooling:
Active water-cooled chiller included
Enclosure:
Laser-safe, sealed, controlled atmosphere
Print Envelope (WxDxH):
Depending on the integration
Process Control:
Closed-loop, laser and wire modulation
Power Configuration
Total Laser Power:
1200W
Power Input:
208/230V Three phase and 400V three phase are compatible
Power Consumption:
2 – 5 kW peak depending on selected options
Materials and Sofware
Slicer Software:
Meltio Space 1-year subscription lncluded
Feeder System:
Dual traction servo feeders, frictionless liners
Wire Feedstock:
Diameter: 0.8-1.2 mm / Spool Type: 8S300 Externa! wire drum ready
Applications
Meltio Engine Integration kit for Industrial Robots
Rotary Screw Compressor
SS316L
Size:
75 x 75 x 230 mm cladded
Weight:
3 kg
Print time:
21h 16′
Pipe Manifold
SS316L
Size:
205 x 360 x 473 mm
Weight:
5 kg
Print time:
21h 23′
Spherical Tank
SS316L
Size:
500 Ø mm
Weight:
30 kg
Print time:
6h 26′
Rotary Screw Compressor
SS316L
Size:
75x 75 x 230 mm cladded
Weight:
3 kg
Print time:
21h 16′
Pipe Manifold
SS316L
Size:
205 x 360 x 473 mm
Weight:
5 kg
Print time:
21h 23′
Spherical tank
SS316L
Size:
500 Ø mm
Weight:
30 kg
Print time:
6h 26′
Meltio Space
This toolpath generator software is specifically developed for accelerated adoption of Meltio technology, revolutionizes the field of robotic additive manufacturing. With its intuitive design, users can quickly adapt to and leverage the benefits of robotic additive manufacturing without requiring expertise in robotics or programming.
Meltio Space
This toolpath generator software is specifically developed for accelerated adoption of Meltio technology, revolutionizes the field of robotic additive manufacturing. With its intuitive design, users can quickly adapt to and leverage the benefits of robotic additive manufacturing without requiring expertise in robotics or programming.
Wire-Laser
DED Applications
Discover Meltio’s Wire-Laser DED applications with our state-of-the-art welding wire-based technology.
Wire-Laser
DED Applications
Discover Meltio’s Wire-Laser DED applications with our state-of-the-art welding wire-based technology.
Meltio Materials
Meltio’s Laser Metal Deposition process achieves exceptional material mechanical properties using single, dual and quad wire. Choose the ideal welding wire for your application: unlimited third-party commodity material or qualified Meltio Wire Materials that secure the user experience.
Meltio Materials
Meltio’s Laser Metal Deposition process achieves exceptional material mechanical properties using single, dual and quad wire. Choose the ideal welding wire for your application: unlimited third-party commodity material or qualified Meltio Wire Materials that secure the user experience.
Metal 3D Printing Experiences
Miguel Peñaranda
Additive Manufacturing Engineer / K3D
” We chose the Meltio product because we found the best balance between high deposition rates and good quality for the task at hand.
Meltio represents for us the right balance between a high deposition speed as well as a high printing size with the best feasible quality or resolution. “
K3D is a Dutch Service Bureau that prints different parts for end-users across various industries using a Meltio M450 and a Meltio Engine Robot Integration.
Get a Quote
Meltio Engine Integration kit for Industrial Robots
Receive a tailor-made offer within 1 – 2 business days.
