Meltio Engine
CNC Integration

Jupiter Additive Hybrid

The JUPITER VM650 FX and VMC-4024 Vertical Machining Centers are high-performance, premium machine tools designed to meet the demands of various industries. This advanced milling machines integrate fully with Meltio’s Printing head, allowing parts to be printed and machined in the same setup, significantly reducing production time and increasing accuracy.

With their compact footprint, they offer a powerful platform that supports maximum capacity and performance. Their design is automation-friendly, with front and side accessibility, and it includes options for pallet pools, making it an ideal choice for high-efficiency manufacturing environments.

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Exceptional machining volume

Experience the future of manufacturing with the JUPITER VM650 FX and VMC-4024, where precision, performance, and cutting-edge technology converge.

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Hybrid Manufacturing

Create highly complex parts with machining tolerances in the same process.

Part Repair

Cost-effective component repair, part augmentation, and feature addition.

Retrofitting

Provide new capability to any CNC machine by turning it into an hybrid metal manufacturing system.

Geometry Freedom

No inherent constraints when the working envelope is only limited by the size of the motion system.

Integration Technical Specifications

Dimensions (WxDxH):

390 x 700-1300 x 1100-1025 mm

Print Envelope (WxDxH):

Depending on the integration

Control Unit Weight:

125 kg

Laser Type:

6 x 200 W direct diode lasers. Class IV

Laser Wavelength:

976 nm

Total Laser Power:

1200W

Power Input:

208/230V Three phase and 400V three phase are compatible

Power Consumption:

2 – 5 kW peak depending on selected options

Printhead Weight:

46.5 kg

Printhead Size (WxDxH):

255 x 320 x 1075-1135 mm

Process Control:

Closed-loop, laser and wire modulation

Enclosure:

Laser-safe

Cooling:

Active water-cooled chiller included

Wire Feedstock Diameter:

0.8 – 1.2 mm

Wire Feedstock Spool:

BS300 or Wire drums

Stainless Steels:

Excellent strength and corrosion resistance.

Mild Steels:

Cheap and ductile, with unparalleled machinability and weldability.

Carbon Steels:

High impact strength, retain hardness at high temperatures.

Titanium Alloys:

Highest strength to weight ratio and corrosion resistance.

Nickel Alloys:

High versatility, outstanding heat and corrosion resistance.

Copper & Aluminum:

Under Development. Let me know when they are available.

Includes actuated mounting hardware where the deposition head is stored in a sealed enclosure when not in use and automatically deployed when needed.

Spindle motors can handle the additional weight.

Deployment mechanism can be mounted without collitions.

5 – 8 digital input ports available.

1 – 7 digital output ports available.

Ability to add a NO relays to the feed hold.

Possibility to add safety integration (depending on the integration).

Laser safety windows can be mounted.

Ability to add feed resume/start buttons.

*The integration will require laser safety windows, door safety interlocks and sheet metal protection for any penetrations in the roof or side walls of the machine. These hardware items are to be sourced by the integrator and depend on the CNC machine of choice.

Dual Wire:

This option allows to 3D print two wire materials sequentially with very quick wire switches.

Laser Alignment System:

It allows users to calibrate Meltio’s multi-laser deposition head accurately and effortlessly prior to every print.

General Specifications

Dimensions (WxDxH):

390 x 700-1300 x 1100-1025 mm

Print Envelope (WxDxH):

Depending on the integration

Control Unit Weight:

125 kg

Laser Type:

6 x 200 W direct diode lasers. Class IV

Laser Wavelength:

976 nm

Total Laser Power:

1200W

Power Input:

208 / 230 V single phase or 400 V three phase

Power Consumption:

2 – 5 kW peak depending on selected options

Printhead Weight:

46.5 kg

Printhead Size (WxDxH):

255 x 320 x 1075-1135 mm

Process Control:

Closed-loop, laser and wire modulation

Enclosure:

Laser-safe

Cooling:

Active water-cooled chiller included

Wire Feedstock Diameter:

0.8 – 1.2 mm

Wire Feedstock Spool:

BS300 or Wire drums

Wire Materials

Stainless Steels:

Excellent strength and corrosion resistance.

Mild Steels:

Cheap and ductile, with unparalleled machinability and weldability.

Carbon Steels:

High impact strength, retain hardness at high temperatures.

Titanium Alloys:

Highest strength to weight ratio and corrosion resistance.

Nickel Alloys:

High versatility, outstanding heat and corrosion resistance.

Cooper & Aluminum:

Under Development. Let me know when they are available.

Key Integration Requirements

Includes actuated mounting hardware where the deposition head is stored in a sealed enclosure when not in use and automatically deployed when needed.

Spindle motors can handle the additional weight.

Deployment mechanism can be mounted without collitions.

5 – 8 digital input ports available.

1 – 7 digital output ports available.

Ability to add a NO relays to the feed hold.

Possibility to add safety integration (depending on the integration).

Laser safety windows can be mounted.

Ability to add feed resume/start buttons.

*The integration will require laser safety windows, door safety interlocks and sheet metal protection for any penetrations in the roof or side walls of the machine. These hardware items are to be sourced by the integrator and depend on the CNC machine of choice.

Upgrades and Accessories

Dual Wire:

This option allows to 3D print two wire materials sequentially with very quick wire switches.

Laser Alignment System:

It allows users to calibrate Meltio’s multi-laser deposition head accurately and effortlessly prior to every print.

Jupiter Additive Hybrid Models

VMC-4024 – Powered by Meltio

3-Axis

Size:

2150 x 2763 mm (84.65″ x  108.78″)

Travels:

X Axis

1021mm (40.2″)

Y Axis

609mm (24″)

Z Axis

609mm (24″)

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VM650 FX – Powered by Meltio

5-Axis

Size:

3178 x 4612 mm (125.12″ x 181.58″)

Travels:

X Axis

700 mm

Y Axis

560 mm

Z Axis

400 mm

VMC-4024 – Powered by Meltio

3-Axis

Size:

2150 x 2763 mm (84.65″ x  108.78″)

Travels:

X Axis

1021mm (40.2″)

Y Axis

609mm (24″)

Z Axis

609mm (24″)

meltio_engine_robot_integration

VM650 FX – Powered by Meltio

5-Axis

Size:

3178 x 4612 mm (125.12″ x 181.58″)

Travels:

X Axis

700 mm

Y Axis

560 mm

Z Axis

400 mm

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VM650 FX – Powered by Meltio

5-Axis

Size:

3178 x 4612 mm (125.12″ x 181.58″)

Travels:

X Axis

700 mm

Y Axis

560 mm

Z Axis

400 mm

Jupiter Additive Hybrid Applications

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Aircraft Bracket

Titanium 64

Size:

109.6 x 160.8 x 34.8 mm

Weight:

1.50 kg

Print time:

13h 33′

Semi-Open Impeller

Stainless Steel 316L + Nickel 625

Size:

73 x 48 x 17 mm

Weight:

Stainless Steel 316L: 1.46 kg + Nickel 625: 0.1 kg

Print time:

10h

turbine-blade

Gas Turbine Blade Repair

Nickel 625

Size:

65 x 29 x 6 mm

Weight:

0.015 kg

Print time:

6h 16′

Aircraft Bracket

Titanium 64

Size:

109.6 x 160.8 x 34.8 mm

Weight:

1.50 kg

Print time:

13h 33′

Semi-Open Impeller

SS316L

Size:

73 x 48 x 17 mm

Weight:

Stainless Steel 316L: 1.46 kg + Nickel 625: 0.1 kg

Print time:

10h

Gas Turbine Blade Repair

Nickel 625

Size:

65 x 29 x 6 mm

Weight:

0.015 kg

Print time:

6h 16′

Meltio Materials

Meltio’s Laser Metal Deposition process achieves exceptional material mechanical properties using single wire and dual wire. Choose the ideal welding wire for your application: unlimited third-party commodity material or qualified Meltio Wire Materials that secure the user experience.

materials packaging
materials-packaging

Meltio Materials

Meltio’s Laser Metal Deposition process achieves exceptional material mechanical properties using single and dual wire. Choose the ideal welding wire for your application: unlimited third-party commodity material or qualified Meltio Wire Materials that secure the user experience.

Get a Quote

Jupiter Additive Hybrid

Receive a tailor-made offer within 1 – 2 business days.

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