Meltio Engine Robot Integration
Turn a robot arm into a metal 3D printing system with no inherent size constraints. The Meltio Engine Robot Integration is the perfect platform for large and complex 3D printing, repair, cladding and feature addition.
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Robotic Metal 3D Printing Integration
The most affordable large scale metal 3D printing solution, the Meltio Engine integrates with any robot arm manufacturer and interface in the market.
Create highly complex parts with infinite degrees of freedom.
Provide new capability to any robot arm by turning it into a metal 3D printing system.
Cost-effective component repair, part augmentation and feature addition.
No inherent constraints when the working envelope is only limited by the size of the motion system.
Meltio Engine Specifications
Print Envelope (XxYxZ):
inherent to motion system
multiple 200 W Direct Diode Lasers
closed-loop, laser and wire modulation
208/230 V Single Phase or 400 V Three Phase
2-5 kW peak depending on selected options
from one K300 spool up to two external wire drums
0.8-1.2 mm wire diamater
external plug and play powder feeders
45 to 90 um particle size
water-cooled chiller included
Custom mounting hardware for the deposition head and upper enclosure for electronics and related sensors.
Minimum requirements for a successful integration of the Meltio Engine with a robot arm are:
- Payload of at least 20kg (60kg recommended)
- More than 3 digital input ports available
- More than 3 digital output ports available
- Enclosed room with safety locks
- Laser safe windows and/or camera
*A laser safety enclosure and safety interlocks for the robot cell are not included. These additional hardware items are to be sourced by the integrator or end user customer because they will depend on the final application and installation facilities.
Open Materials Platform
Meltio recommends printing the bulk of the parts with metallic wire – the cleanest, safest and lowest cost metal feedstock in the market.
Excellent strength and corrosion resistance.
Cheap and ductile, with unparalleled machinability and weldability.
High impact strength, retain hardness at high temperatures.
High strength to weight ratio and corrosion resistance.
High versatility, outstanding heat and corrosion resistance.
Upgrades and Accessories
Programmable power supply that preheats the material to increase the deposition rate.
This option allows to 3D print two wire materials sequentially with very quick wire switches.
Laser Calibration System
It allows users to calibrate Meltio’s multi-laser deposition head accurately and effortlessly prior to every print.